Xmelt

Saves energy and protects the adhesive

The Xmelt melters have been developed for a variety of applications in different industries. The efficient units feature low energy consumption, helping to minimise the CO2 emissions of your production.

- Two-zone tank

- Up to 6 hose connections

- Bus connection

- Capacitive level monitoring

- Auto ECO Mode

Technical Data

Specification	Value	Unit
Temperature range	20-200	°C
Control accuracy	± 0,5	°C
Degree of protection	IP40
Noise level	<70	dB
Heating time	20	min
Heating capacity tank, 3/N/PE AC	2,1	kW
Heating capacity tank, 3/PE AC	1,46	kW
Rated current tank, 3/N/PE AC	4,59	A
Rated current tank, 3/PE AC	3,83	A
Tank capacity	4	kg
Melt capacity	8	kg/h

Saves energy and protects the adhesive

The Xmelt melters have been developed for a wide range of applications in various industries. The efficient units are characterised by low energy consumption and thus help to minimise the CO2 emissions of your production.

- Two zone tank

- Up to 8 hose connections

- Bus connection

- Capacitive level monitoring

- Auto ECO Mode

Technical Data

Specification	Value	Unit
Temperature range	20-200	°C
Control accuracy	± 0,5	°C
Degree of protection	IP40
Noise level	<70	dB
Heating time	20	min
Heating capacity tank, 3/N/PE AC	2,63	kW
Heating capacity tank, 3/PE AC	1,83	kW
Rated current tank, 3/N/PE AC	5,74	A
Rated current tank, 3/PE AC	4,80	A
Tank capacity	8	kg
Melt capacity	10	kg/h

Saves energy and protects the adhesive

The Xmelt melters have been developed for a wide range of applications in various industries. The efficient units are characterised by low energy consumption and thus help to minimise the CO2 emissions of your production.

- Two zone tank

- Up to 8 hose connections

- Bus connection

- Capacitive level monitoring

- Auto ECO Mode

Technical Data

Specification	Value	Unit
Temperature range	20-200	°C
Control accuracy	± 0,5	°C
Degree of protection	IP40
Noise level	<70	dB
Heating time	19	min
Heating capacity tank, 3/N/PE AC	2,9	kW
Heating capacity tank, 3/PE AC	2,2	kW
Rated current tank, 3/N/PE AC	6,61	A
Rated current tank, 3/PE AC	5,75	A
Tank capacity	12	kg
Melt capcity	11,2	kg/h

Saves energy and protects the adhesive

The Xmelt melters have been developed for a wide range of applications in various industries. The efficient units are characterised by low energy consumption and thus help to minimise the CO2 emissions of your production.

- Two zone tank

- Up to 8 hose connections

- Bus connection

- Capacitive level monitoring

- Auto ECO Mode

Technical Data

Specification	Value	Unit
Temperature range	20-200	°C
Control accuracy	± 1	°C
Degree of protection	IP40
Noise level	<70	dB
Heating time	25	min
Heating capacity tank	4	kW
Rated current tank	10,3	A
Tank capacity	25	kg
Melting capacity (depending on adhesive)	25	kg/h

Designed for e-commerce

The Xmelt melters are designed for a wide range of industrial applications. The efficient units with their high melting rate are suitable for the production of e-commerce boxes made of corrugated board.

- Two zone tank

- Up to 2 hose connections

- One or two piston pumps

- Capacitive level monitoring

- Auto ECO Mode

Technical Data

Specification	Value	Unit
Temperature range	20-200	°C
Control accuracy	± 1	°C
Degree of protection	IP40
Noise level	<70	dB
Heating time	30	min
Heating capacity	2,9	kW
Material pressure	80	bar
Tank capacity	100	kg
Melt capacity (depending on adhesives)	100	kg/h

XBM XMK

Efficient PUR bag melter

The Xmelt PUR bag melters are user-friendly and easy to clean. The adhesive is gently melted to prevent viscosity changes and to ensure consistent production conditions.

- Melt on Demand

- Easy cleaning

- No inert gas filling necessary

- Capacitive level measurement

- Bag diameter Ø150 mm and Ø 132 mm

Technical data

Specification	Value	Unit
Temperature range	20-160	°C
Level monitoring	Capacitive sensors
Tank capacity	2l for 2 kg bag
Tank diameter	130 or 150	mm
Melting capacity	4	kg/h
Hose connections	2 or 4
Noise emission	<70	dB
Maximum viscosity	30.000	Pa*s
Maximum adhesive pressure	70	bar

Designed for smallest quantities

The cartridge melters of the Xmelt series are designed for productions that require only small quantities of adhesive in daily production.

By using the cartridges, production can be planned perfectly. There is no need to dispose of large quantities of expensive PUR adhesive at the end of a production run.

This is cost-efficient and protects the environment.

Technical data

Specification	Value	Unit
Temperature range	20-120	°C
Level monitoring	Capacitive sensors
Reservoir capacity	70	g
Cartridge capacity	300	g
Hose connections	2
Noise emission	<70	dB
Maximum viscosity	30.000	mPa*s
Maximum adhesive pressure	70	bar

HM DF HM XM HM AL

Innovative solution prevents charing!

The new DF hoses (degradation free) are developed to get the highest productivity in hot melt applications.

With a special designed metal inner core the DF hoses prevent degradation of hot melt inside the hose for days. No charing means no blocked nozzles and filters.

- Eliminates charing

- Clogged nozzles and filters are a thing of the past

- Available also for competitor systems

Technical data

Specification	Value	Unit
Operating voltage	1N~230 ± 10%	V
Temperature sensor	PT 100
Connected load	130	W/m
Degree of protection	IP54
Maximum operating temperature	200	°C
Maximum operating pressure	90	bar

Safety for production and employees

The heated hot melt hoses from Baumer hhs are available in many lengths and are perfectly adapted to your application. The insulated hoses ensure a constant temperature control for maximum production safety and protects the personnel from burns.

- Suitable for the tightest of spaces

Technical data

Specification	Value	Unit
Operating voltage	1N~230 ± 10%	V
Temperature sensor	PT 100
Connected load	130	W/m
Degree of protection	IP40
Maximum operating temperature	200	°C
Maximum operating pressure	90	bar
Outer diameter	45 mm und 30 mm

Adhesives: EVA, PE, PO APAO, PA, PSA, PUR, Fugitive, Remoist

The plus in safety

Increase the safety in your production. The hot melt hoses of the AL series from Baumer hhs all have an integrated overheating switch.

Safety that lets you sleep peacefully.

Technical data

Specification	Value	Unit
Operating voltage	1N~230 ± 10%	V
Temperature sensor	PT 100
Connected load	130	W/m
Degree of protection	IP54
Maximum operating temperature	200	°C
Maximum operating pressure	90	bar

Adhesives: EVA, PE, PO APAO, PA, PSA, PUR, Fugitive, Remoist

tesla pro tesla evo tesla go

The hot melt head for the smallest dots at the highest machine speed

The tesla pro electromagnetic application head stands for maximum performance in packaging production. With its high availability and long service life, it helps to minimise production costs and make production more sustainable.

- Maximum availability with over 1 billion switching operations

- Short actuation times and 600 Hz application frequency

- Maximum safety due to integrated overtemperature switch

- Highest flexibility up to 5,000 mPa.s

Technical data

Specification	Value	Unit
Temperature range	0-200	°C
Temperature monitoring	Pt 100
Switching frequency	600	Hz
Connection	15 pole plug
Hose connection	1/2" UNF
Adhesive pressure	80	bar
Adhesive viscosity	max. 5.000	mPa.s
Noise emission	65	dB

The innovative hot melt head controled via PLC 24V

The tesla evo provides the packaging industry with a powerful electromagnetic application head that can be controlled directly via the machine controller. The immense advantages of electromagnetic valves can now also be used in end-of-line packaging. This reduces production costs through adhesive savings and maximum availability of the packaging machines.

- Maximum availability with over 1 billion switching operations

- Simple control via SPS 24V

- Maximum safety due to integrated overtemperature switch

- Maximum flexibility up to 5,000 mPa.s

Technical data

Specification	Value	Unit
Temperature range	0-200	°C
Temperature monitoring	Pt 100
Switching frequency	135	Hz
Connection	15 pole plug
Hose connection	1/2" UNF
Adhesive pressure	80	bar
Adhesive viscosity	max. 5.000	mPa.s
Noise emission	65	dB

The innovative application head for use on third-party systems

The tesla go provides the packaging industry with a powerful electromagnetic application head that can be controlled directly via the machine controller. The immense advantages of electromagnetic valves can now also be used in end-of-line packaging. This reduces production costs through adhesive savings and maximum availability of the packaging machines.

- Maximum availability with over 1 billion switching operations

- Simple control via PLC 24V

- Maximum safety due to integrated excess temperature cut-off

- Maximum flexibility up to 5,000 mPa.s

- Easy integration due to competition-compatible connections

Technical data

Specification	Value	Unit
Temperature range	0-200	°C
Temperature monitoring	Ni 120
Switching frequency	135	Hz
Connection	Stecker für den Betrieb an Fremdsystemen
Hose connection	9/16-18 UNF
Adhesive pressure	80	bar
Adhesive viscosity	5.000	mPa.s
Noise emission	65	dB

aerto pro aerto evo aerto go HP-500 HM-500

Electropneumatic head for bead and dot application

The aerto pro delivers maximum application quality, even with the most difficult adhesives. The powerful long-life module with innovative sealing technology convinces with perfect application at all speeds.

- Maximum flexibility in adhesive selection

- Long service life

- Perfect dot application

- Low maintenance costs

Technical data

Specification	Value	Unit
Temperature range	0-200	°C
Temperature monitoring	Pt 100
Switching frequency*	350/280 or 21.000/16.000	Hz cycles/min.
Connection	15 pole plug
Hose connection	1/2“ UNF
Adhesive pressure	80	bar
Adhesive viscosity	max. 60.000	mPa.s
Noise emission	82	dB***
* depending on nozzle size, adhesive and pressure no continuous operation* with sound insulation

Powerhouse for end-of-line packaging

With the aerto evo, soiling of packaging machines due to thread pull and faulty gluing is history. The powerful head ensures clean application of dots and beads even in the most difficult installation situations. Safe and precise.

- Maximum safety with temperature cut-off

- Maximum flexibility in adhesive selection

- Simple control via SPS 24V

- Flexible for dot and line application

Technical data

Specification	Value	Unit
Temperature range	0-200	°C
Temperature monitoring	Pt 100
Switching frequency*	250	Hz
Connection	15 pole plug
Hose connection	1/2“ UNF
Adhesive pressure	80	bar
Adhesive viscosity	max. 60.000	mPa.s
Noise emission	82	db**
* depending on nozzle size, adhesive and pressure no continuous operation* with sound insulation

Powerhouse for end-of-line packaging for use with third-party systems

With the aerto go you enjoy the same advantages as with our aerto evo, only here you have the possibility to use existing systems. Due to its compatibility, the aerto go is the perfect start into the technology of Baumer hhs.

- Maximum safety through temperature shut-off

- Highest flexibility in adhesive selection

- Simple control via PLC 24V

- Flexible for dot and line application

- Easy integration due to competition-compatible connections

Technical data

Specification	Value	Unit
Temperature range	0-200	°C
Temperature monitoring	Ni 120
Switching frequency*	250	Hz
Hose connection	Stecker für den Betrieb an Fremdsystemen
Adhesive pressure	80	bar
Adhesive viscosity	max.60.000	mPa.s
Noise emission	82	dB**
Depending on nozzle size, adhesive and pressure *with sound insulation

The compact application head

With its integrated pneumatic valve, the HP-500 impresses with its compact design. It can be integrated into the tightest installation spaces and is ideally suited for integration into robotic applications, among others.

- Small installation space

- Great flexibility in the choice of adhesive

- Wide range of applications

- Extremely quiet

Technical data

Specification	Value	Unit
Temperature range	0-200	°C
Temperature monitoring	Pt 100
Switching frequency*	150	Hz
Connection	9-pole AMP-Plugr
Hose connection	1/2" UNF
Adhesive pressure	80	bar
Noise emission	70	dB
*Depending on nozzle size, adhesive and pressure

The universal head with power

With the HM-500, Baumer hhs provides an extremely powerful and flexible application head. The HM-500 is suitable for a wide range of applications in many industries.

- Special designs available

- Maximum flexibility

- Maximum flexibility in adhesive selection

- For dot and line application

Technical data

Specification	Value	Unit
Temperature range	0-200	°C
Temperature monitoring	Pt 100
Switching frequency*	150	HZ
Connection	15 pole plug
Hose connection	1/2“ UNF
Adhesive pressure	80	bar
Adhesive viscosity	max. 60.000	mPa.s
Noise emission	75	dB
*Depending on nozzle size, adhesive and pressure

Xfeed big bag station Xfeed bag station Xfeed center Xfeed distributor 4 Xfeed distributor 8 Xfeed filler Xfeed single Brochure

Adhesive supply for large production plants

You want to supply several packaging machines in your production with adhesive? Then the big bag station is exactly the right concept. With a capacity of 1t, you can be sure that all lines are always supplied with the right amount of adhesive.

- No adhesive granules in production

- Maximum cleanliness

- Highest process reliability

Technical data

Specification	Value	Unit
Capacity	1000	kg
Power consumption	32	W
Weight	641	kg
Ambient temperature	5-40*	C°
Degree of protection	54	IP
Delivery hose connection	Ø-Innen 40 Ø-Außen 50	mm
Air hose connection	Ø-Innen 13 Ø-Außen 19	mm
Compressed air	4-6	bar
Noise emission	70,4**	db
Granulate size	2-8 +/- 20%	mm

*Depending on adhesive ** DIN EN ISO 9614-1

Flexibility in adhesive supply

With a capacity of 125 kg of adhesive granulate, the bag station is the ideal entry into central adhesive supply. This means that there is no longer any need to fill melting equipment.

- No adhesive granulate in production

- Maximum cleanliness

- Highest process reliability

Technical data

Specificaion	Value	Unit
Capacity	125	kg
Power consumption	32	W
Weight	184	kg
Ambient temperature	5-40*	C°
Degree of protection	54	IP
Delivery hose connection	Ø-inside 40 Ø-outside 50	mm
Air-hose connection	Ø-inside 13 Ø-outside 19	mm
Compressed air	4-6	bar
Noise emission	70,4**	db
Granulate size	2-8 +/- 20%	mm

*Depending on adhesive ** DIN EN ISO 9614-1

Adhesive distribution to all connected packaging lines according to demand.

With the Xfeed center, you always have an overview of your production. All requirements converge here. The centre distributes the adhesive to all connected lines. Demand-driven and reliable.

The heart of adhesive supply.

- Production always in view

- Dosing tower for delivery volumes from 0.5 l to 10 l

- Automated distribution

Technical data

Specification	Value	Unit
Power consumption	182	W
Weight	85	kg
Delivery volume	0,5 , 1 , 2	l
Ambient temperature	5-40*	C°
Degree of protection	54	IP
Delivery hose connection	Ø-Innen 25 Ø-Außen 32	mm
Air hose connection	Ø-Innen 19 Ø-Außen 27	mm
Compressed air	2,3-2,7	bar
Noise emission	62,5**	dB
Granulate size	2-8 +/- 20%	mm

*Depending on adhesive, **DIN EN ISO 9614-1

Adhesive distribution

The distributor distributes the adhesive to the connected packaging lines. With its 4 outputs, 4 hot-glue devices can be connected. Should further packaging lines be integrated, the system is expandable

Technical data

Specification	Value	Unit
Power consumption	264	W
Weight	27	kg
Ambient temperature	5-40*	C°
Degree of protection	54	IP
Delivery hose connection	Ø-Innen 25 Ø-Außen 32	mm
Hose connections	4
Noise emission	67,3**	dB
Granulate size	2-8 +/- 20%	mm

* Adhesive dependent **DIN EN ISO 9614-1

Adhesive distribution

The distributor distributes the adhesive to the connected packaging lines. With its 8 outputs, 8 hot-melt gluers can be connected. If further packaging lines are to be integrated, the system can be expanded.

Technical data

Specification	Value	Unit
Power consumption	264	W
Weight	27	kg
Ambient temperature	5-40*	C°
Degree of protection	54	IP
Delivery hose connection	Ø-Innen 25 Ø-Außen 32	mm
Hose connections	8
Noise emission	67,3**	dB
Granulate size	2-8 +/- 20%	mm

* Adhesive dependent **DIN EN ISO 9614-1

The right system for a wide range of installations

A wide variety of hot-melt devices are often found in a production facility. With the Xfeed filler, you can connect all commercially available melters and fill them with adhesive.

With a capacitive sensor, the filler is always informed about the filling level of the melters and communicates directly with the system when a device needs to be filled.

It couldn't be simpler or safer.

- Always the right fill level

- Maximum occupational safety

- Filling of melters even in the secured area

Technical data

Specification	Value	Unit
Power consumption	32	W
Weight	3,5	kg
Ambient temperature	5-40**	C°
Degree of protection	54	IP
Delivery hose connection	Ø-Innen 25 Ø-Außen 32	mm
Noise emission	72,3	dB
Granulate size	2-8 +/- 20%	mm

*Depending on adhesive **DIN EN ISO 9614-1

Process-stabilisation and employee protection

In industrial packaging processes, production interruptions and maintenance work are the focus of attention. With the Xfeed single, your melter is always well supplied with adhesive. Production interruptions due to insufficient filling levels are a thing of the past. For maintenance and filling, employees no longer come into contact with heated surfaces and the melters can be placed in the safe area of the packaging machine.

- No contamination of the production environment

- Maximum employee protection

- Highest process reliability and availability

Technical data

Specification	Value	Unit
Power consumption	32	W
Weight	3,5	kg
Ambient temperature	5-40**	C°
Degree of protection	54	IP
Delivery hose connection	Ø-Innen 25 Ø-Außen 32	mm
Noise emission	72,3	dB
Granulate size	2-8 +/- 20%	mm

*Depending on adhesive **DIN EN ISO 9614-1

Xfeed Brochure

For further information

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Xmelt Melting devices

Saves energy and protects the adhesive

Saves energy and protects the adhesive

Saves energy and protects the adhesive

Saves energy and protects the adhesive

Designed for e-commerce

Xmelt PUR melting devices

Efficient PUR bag melter

Designed for smallest quantities

Xmelt Heated hoses

Innovative solution prevents charing!

Safety for production and employees

The plus in safety

Xmelt Application heads - Electromagnetic

The hot melt head for the smallest dots at the highest machine speed

The innovative hot melt head controled via PLC 24V

The innovative application head for use on third-party systems

Xmelt Application heads - Electropneumatic

Electropneumatic head for bead and dot application

Powerhouse for end-of-line packaging

Powerhouse for end-of-line packaging for use with third-party systems

The compact application head

The universal head with power

Xmelt Central adhesive supply Xfeed

Adhesive supply for large production plants

Flexibility in adhesive supply

Adhesive distribution to all connected packaging lines according to demand.

Adhesive distribution

Adhesive distribution

The right system for a wide range of installations

Process-stabilisation and employee protection

Whitepaper

Xmelt DF

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